Engineers “tied” heavy-duty material from threads thinner than a hair

Engineers at the California Institute of Technology have developed materials consisting of many

interconnected micronodes.The new structure absorbs more energy and is able to deform more, but the material returns to its original shape without damage. The development is suitable for biomedicine and the aerospace industry.

The structure of the material with a hierarchical lattice inthe shape of an octahedron, where each elementary cell consists of three rhombuses. The rhombus is formed by two knotty fibers, colored in different colors. Image: Widianto P. Moestopo et al., Science Advances

The structure of the polymer material isa network of nanofibers linked into knots. The radius of such a thread is only 1.7 microns (about 100 times thinner than a human hair), and the thickness of the knot is 70 microns. The knots were not tied, but were fabricated in a knotted state using advanced high-resolution 3D lithography capable of creating structures at the nanoscale.

Nodal materials created from polymers,have a tensile strength that is far superior to classical materials. A study of the samples showed that, compared to their classical counterparts, materials with knots absorb 92% more energy and require twice as much force to break under tension.

Tensile strength testing of knotted (left) and interlaced (right) threads. Image: Caltech

In their study, the engineers presentedtechnology for printing materials from several simple types of nodes. For example, an extra twist knot provides friction to absorb extra energy when the material is stretched. In the future, scientists plan to explore materials consisting of more complex knots.

The ability to overcome the compromise betweenmaterial deformability and tensile toughness offers new ways to design devices that are extremely flexible, durable and can operate under extreme conditions.

Vidianto P. Moestopo, study co-author

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